Description

Machine Overview:- The Starch Paste / Steam Jacketed Kettle Machine is a specialized piece of equipment designed for uniform heating, mixing, and preparation of starch paste, syrups, sauces, and other viscous materials. Widely used in pharmaceutical, food, chemical, dairy, and cosmetic industries, this machine ensures precise temperature control and efficient processing while maintaining hygiene and product integrity. Built with GMP-compliant stainless steel (SS 304/SS 316L), the steam jacketed kettle provides consistent heating through indirect steam or electric heating. It is ideal for gelatinization, starch preparation, and solution mixing, making it an essential component in various manufacturing processes. Key Components: - 1) Steam Jacketed Vessel – Double-walled stainless steel kettle with an insulated jacket for uniform heating. 2) Agitator / Stirrer Assembly – Ensures even mixing and prevents material sticking or burning. 3) Steam Inlet & Outlet Valves – Control the flow of steam for precise temperature regulation. 4) Tilting Mechanism (Optional) – Allows easy discharge of the processed material. 5) Temperature & Pressure Gauge – Real-time monitoring for accurate process control. 6) Safety Valve & Exhaust System – Ensures safe steam release and prevents overheating. 7) Insulation & Cladding – Reduces heat loss and enhances energy efficiency. 8) Control Panel (PLC/Manual) – Enables automation and precise adjustments for heating, mixing, and timing. Operating Principle: - The Starch Paste / Steam Jacketed Kettle operates using indirect heating, where steam or electrically heated elements warm the outer jacket, transferring heat evenly to the product inside. The agitator/stirrer prevents localized overheating, ensuring homogeneous mixing and uniform consistency. 1) Material Loading – Starch, sugar, or other ingredients are added to the vessel. 2) Heating & Mixing – Steam/electric heating is applied while the agitator ensures even heat distribution. 3) Gelatinization / Paste Formation – The temperature is controlled to achieve the required viscosity and texture. 4) Final Processing & Discharge – The paste is either manually or automatically discharged for further processing. Applications Across Various Industries: - 1) Pharmaceutical Industry: - Starch paste preparation for tablet granulation Binding agent processing for pharmaceutical formulations Homogeneous blending of excipients and active ingredients 2) Food & Beverage Industry: - Cooking sauces, syrups, and confectionery pastes Preparation of starch-based thickeners for soups and gravies Dairy-based product formulation (custards, creams, and desserts) 3) Chemical Industry: - Mixing starch solutions for adhesives and binders Processing of chemical suspensions and coatings Heat treatment of resins and synthetic compounds 4) Dairy Industry: - Milk pasteurization and formulation of dairy-based ingredients Preparation of yogurt bases and processed cheese mixtures Homogenization of liquid dairy products 5) Cosmetic & Personal Care Industry: - Blending gels, creams, and lotions Processing starch-based formulations for cosmetic applications Preparation of herbal extracts and suspensions Key Benefits: - 1) Uniform Heating & Mixing – Prevents burning, ensures even consistency. 2) Energy-Efficient Design – Optimized steam or electric heating reduces energy consumption. 3) GMP-Compliant Construction – Built from SS 304/SS 316L for superior hygiene and corrosion resistance. 4) Precise Temperature Control – Ensures accurate gelatinization and starch processing. 5) Customizable Configurations – Available in various capacities from 25L to 1000L+ with optional automation. 6) Safe & Easy Operation – Equipped with temperature gauges, safety valves, and ergonomic discharge mechanisms. 7) Versatile Applications – Suitable for pharma, food, chemical, dairy, and cosmetic industries. Looking for a High-Performance Starch Paste / Steam Jacketed Kettle Machine? ?? Contact us today for customized solutions tailored to your production requirements! For more details, please visit: - www.ramashary.com