Description

Machine Overview: - The Automatic Tablet Coating Machine is a state-of-the-art system designed for uniform coating of tablets, pills, and granules. Engineered for high precision and efficiency, this machine ensures even application of aqueous and organic film coatings, sugar coatings, and enteric coatings on pharmaceutical and nutraceutical products. It is an essential piece of equipment for industries requiring controlled-release formulations, moisture protection, taste masking, and aesthetic enhancements. Our GMP-compliant coating machine meets global regulatory standards, ensuring hygiene, safety, and product integrity. It is available in different capacities, from R&D models to large-scale production units, catering to diverse manufacturing needs. Key Components: - Perforated Coating Pan – A high-quality stainless steel rotating drum that ensures uniform coating distribution. Spray Gun System – Precision nozzles designed for even and efficient application of coating solutions. Solution Preparation Tank – A stainless steel tank used for preparing coating liquids and maintaining proper viscosity. Blower and Exhaust System – Controls airflow to optimize drying and minimize solvent exposure. PLC/SCADA-Based Control Panel – User-friendly, automated control system for real-time process monitoring and parameter adjustments. Inlet Air Handling System – Provides controlled temperature and humidity for the drying process. WIP (Wash-In-Place) System – Ensures easy cleaning and prevents cross-contamination. Safety Enclosures & Interlocks – Designed to meet strict safety regulations, ensuring operator protection and process stability. Operating Principle: - The Automatic Tablet Coating Machine works by continuously rotating the perforated coating pan, while the tablet bed is evenly sprayed with a coating solution through high-precision spray nozzles. A controlled stream of heated air passes through the perforations, ensuring rapid and uniform drying of the applied coating. The process consists of the following steps: Loading – Tablets are loaded into the coating pan, and the machine is set to the required speed. Spraying – The coating solution is pumped and atomized onto the tablets via spray guns. Drying – Heated air from the inlet system ensures quick solvent evaporation, resulting in uniform coating. Final Discharge – Once the coating reaches the desired thickness and finish, the tablets are automatically discharged for further processing. Applications Across Various Industries: - Pharmaceutical Industry: - Film and sugar coating of tablets for controlled-release formulations. Protection of active pharmaceutical ingredients (APIs) from moisture, light, and oxidation. Enteric coating to prevent gastric dissolution and enhance drug bioavailability. Nutraceuticals & Dietary Supplements: - Coating vitamins, minerals, and herbal supplements for taste masking and shelf-life improvement. Enhancing product stability and consumer appeal with color coating. Food & Confectionery Industry: - Coating of chewable tablets, candies, and gums for smooth texture and flavor retention. Edible film coatings for nutritional supplements and flavored tablets. Chemical Industry: - Coating catalysts and specialty chemicals to improve solubility and controlled release. Functional coatings for enhanced product performance. Key Benefits: - Uniform & High-Quality Coating – Ensures even application with minimal variation in coating thickness. Fast & Efficient Processing – High-speed operation with optimized drying, reducing production time. GMP-Compliant & Hygienic Design – Stainless steel construction with easy cleaning features. Advanced Automation & Process Control – PLC/SCADA-based system for precise monitoring and batch tracking. Reduced Solvent Usage – Efficient air circulation minimizes solvent waste and ensures environmental compliance. Scalability – Available in lab-scale, pilot, and high-capacity production models. Energy-Efficient Drying System – Optimized airflow reduces drying time and improves overall efficiency. Safe & Operator-Friendly – Integrated safety interlocks and ergonomic design for easy operation and maintenance. Enhance your tablet production efficiency with our cutting-edge Automatic Tablet Coating Machine! Contact us today for a customized solution tailored to your production needs! For more details, please visit: - www.ramashary.com