Description

Machine Overview: - The Ointment/Cream Manufacturing Plant (GMP Model) is an advanced system designed for high-quality production of ointments, creams, gels, lotions, and emulsions across multiple industries, including pharmaceuticals, cosmetics, personal care, and ayurvedic formulations. Built to GMP standards, this plant ensures hygiene, precision, and efficiency, making it ideal for industries requiring uniform and contamination-free semi-solid formulations. Engineered for homogenization, emulsification, mixing, and storage, this plant delivers consistent product quality while optimizing energy efficiency, reducing wastage, and ensuring a seamless production process. Working Principle: - The Ointment/Cream Manufacturing Plant operates as a closed-loop system to prevent contamination and ensure uniform emulsification and mixing. The production process involves: 1. Phase Preparation: - Water Phase: Water-soluble ingredients are heated and dissolved in the water jacketed vessel. Oil Phase: Oil-soluble ingredients are melted and emulsified in the oil phase vessel. 2. Emulsification & Homogenization: - The water and oil phases are transferred to the main emulsifying vessel. A high-shear homogenizer breaks down particles, ensuring a uniform droplet size and creating a stable emulsion. 3. Mixing & Blending: - Slow-speed agitators uniformly blend the emulsion, ensuring a smooth texture and consistency. 4. Cooling Process: - The mixture is cooled to the desired temperature with continuous agitation to prevent phase separation. 5. Discharge & Filling: - The final product is transferred to storage tanks or directly to filling machines for packaging. Key Components of the Plant Water Phase Vessel – Prepares water-based ingredients. Oil Phase Vessel – Heats and melts oil-based ingredients. Main Emulsifying Vessel – Blends oil and water phases into a stable emulsion. High-Shear Homogenizer – Ensures uniform particle size and smooth texture. Agitators & Mixers – Slow-speed blending for even consistency. Jacketed Heating & Cooling System – Provides temperature control for heating and cooling. Vacuum System – Eliminates air bubbles, ensuring a bubble-free final product. Control Panel (PLC/SCADA) – Enables automated monitoring, precise control of temperature, mixing speed, and homogenization time. Transfer & Storage Systems – Ensures hygienic storage and smooth product flow. SS 316L Stainless Steel Piping & Valves – Ensures contamination-free processing and meets hygiene standards. Applications in Various Industries: - 1. Pharmaceutical Industry Topical Ointments & Gels – Medicated ointments, antiseptic creams, pain relief gels. Dermatological Products – Acne creams, wound healing gels, anti-fungal ointments. 2. Cosmetics Industry: - Face & Body Creams – Moisturizers, anti-aging creams, sunscreen lotions. Hair Care Products – Conditioners, serums, styling gels. Beauty Products – Foundation, face masks, toning creams. 3. Personal Care Industry: - Lotions & Balms – Body lotions, lip balms, hand creams. Hygiene Products – Antiseptic lotions, deodorants, shaving creams. 4. Ayurvedic & Herbal Industry Natural Creams & Ointments – Herbal pain relief gels, skin ointments, massage creams. Herbal Lotions – Moisturizers infused with plant-based extracts. 5. Veterinary Industry Animal Ointments & Creams – Veterinary skin treatments, wound healing formulations. Key Benefits of the Ointment/Cream Manufacturing Plant: - High Efficiency – Combines melting, emulsification, homogenization, and cooling in a single system, reducing labor and production time. Superior Product Quality – Produces uniform, stable emulsions with precise particle size distribution. GMP & Hygiene Compliance – Built with SS 316L stainless steel, ensuring contamination-free production. Vacuum System for Bubble-Free Formulation – Removes air bubbles, ensuring a smooth, homogenous product. Multi-Purpose Equipment – Handles various formulations, eliminating the need for separate machinery. Automated Process Control – PLC/SCADA automation allows precise control of speed, temperature, and homogenization time. Energy-Efficient Design – Optimized heating & cooling system, reducing energy consumption. Scalability – Available in pilot-scale to large-scale production capacities. Easy Cleaning & Maintenance – CIP (Clean-in-Place) & SIP (Sterilize-in-Place) systems minimize downtime and cross-contamination. Operator Safety & Ergonomics – Equipped with safety interlocks, pressure sensors, and emergency shutdowns. Batch-to-Batch Consistency – Ensures reproducible product quality for pharmaceutical & cosmetic applications. Minimal Wastage – Efficient transfer and cleaning systems reduce material loss. Looking to enhance your ointment, cream, or lotion manufacturing process with superior efficiency and precision? Ramashary Pharma Machinery Pvt. Ltd. offers state-of-the-art GMP-compliant manufacturing plants designed for seamless emulsification, homogenization, and blending. Engineered for pharmaceutical, cosmetic, and personal care industries, our solutions ensure consistent quality, hygiene, and high productivity. Upgrade to the next level of manufacturing excellence! Contact us today to discuss your production needs and get a customized solution tailored to your business. For more details, Please visit: - www.ramashary.com