Description

Machine Overview: The Double-Cone Blender (GMP Model) is a versatile and efficient mixing machine designed for the homogeneous blending of dry powders and granules. Widely used in pharmaceuticals, APIs, food, dairy, chemical, and cosmetic industries, this machine ensures uniform mixing with minimal material attrition. With a GMP-compliant stainless-steel design, it meets stringent hygiene and safety standards, making it ideal for industries that demand high-quality blending with batch consistency. Its gentle tumbling action prevents particle degradation and segregation, ensuring a uniform mix without heat generation. Working Principle: The Double-Cone Blender operates by rotating a double-cone-shaped vessel around a horizontal axis, allowing materials to cascade, spread, and intermix uniformly. 1)Material Loading: Dry powders or granules are loaded into the stainless-steel mixing chamber through a wide airtight inlet. 2) Blending Process: As the blender rotates at controlled speeds, the powders and granules gently mix through repeated cascading motion, ensuring homogeneous blending without excessive stress on materials. 3) Discharge of Material: After blending, the homogeneous mixture is discharged via a butterfly valve or outlet port, ensuring minimal residue loss. 4) Cleaning & Maintenance: The CIP (Clean-in-Place) system and mirror-polished interior enable quick and easy cleaning, preventing cross-contamination. Key Components: Double-Cone Shaped Mixing Vessel: Ensures gentle yet efficient blending. Drive System: Heavy-duty motor for smooth rotation at controlled speeds. Safety Guards & Sensors: Protect operators and enhance safety during operation. Control Panel (PLC/SCADA): Allows real-time monitoring and automation of blending parameters. Airtight Inlet & Outlet Ports: Minimize contamination and enable dust-free operation. SS 316/SS 304 Stainless Steel Construction: Corrosion-resistant polished body ensures hygienic compliance. Applications Across Industries: Pharmaceutical Industry: - Tablet & Capsule Formulations: Ensures consistent API-excipient mixing. Granule Blending: Prepares homogeneous granules before tablet compression. Dry Powder Mixing: Ideal for formulations requiring uniform ingredient distribution. API Industry: - Active Ingredient Blending: Ensures homogeneous distribution of potent APIs. Consistent Mixing of Fine Powders for API processing. Food Industry: - Spice & Seasoning Mixing for uniform flavor distribution. Protein & Nutritional Powder Blending for dietary supplements and health formulations. Flavor Mixing: Ensures consistent blending of food additives and enhancers. Dairy Industry: - Milk Powder & Infant Formula Mixing for nutritional uniformity. Dairy Additives Blending for processed cheese, yogurt powders, and dairy supplements. Chemical Industry: - Pigments & Catalyst Blending for colorants, coatings, and chemical additives. Powdered Chemical Mixing for industrial applications. Cosmetics Industry: - Face Powder & Talcum Blending for consistent texture and smooth application. Fragrance Powder Mixing for perfumed cosmetics and bath products. Key Benefits: Gentle & Efficient Blending: Ensures uniform mixing with minimal material attrition. Consistent Batch Quality: Provides batch-to-batch reproducibility. Minimal Heat Generation: Preserves heat-sensitive materials, ideal for pharmaceutical and food applications. Hygienic & GMP-Compliant: Meets industry standards for sterile, contamination-free operation. Large Batch Processing: Suitable for high-volume production while maintaining uniformity. Dust-Free Operation: Airtight seals prevent dust emissions and material loss. Energy Efficient: Low power consumption with optimized motor efficiency. Easy Cleaning & Maintenance: CIP system ensures quick and residue-free cleaning. Scalable & Customizable: Available in pilot-scale, medium, and large production capacities. Automation Ready: Compatible with PLC/SCADA integration for process control. Looking for an advanced blending solution for your industry? Contact us today for a customized quote and more information! For More details, please visit: - www.ramashary.com