Description

Machine Overview: The Octagonal Blender (GMP Model) is a high-performance blending machine designed for uniform mixing of dry powders and granules. It is widely used in pharmaceuticals, active pharmaceutical ingredients (APIs), food, dairy, chemical, and cosmetic industries for batch processing, ensuring homogeneous blending while preserving material integrity. The machine is GMP-compliant, featuring a stainless-steel construction, making it ideal for applications requiring strict hygiene standards. Its low-speed tumbling action prevents heat generation and degradation of sensitive materials, ensuring a high-quality, reproducible blend. Working Principle: The Octagonal Blender utilizes a gentle tumbling motion to achieve uniform blending through the following steps: 1) Material Loading: Dry powders or granules are loaded into a stainless-steel drum via an airtight inlet. 2) Blending Process: The octagonal-shaped drum rotates at controlled speeds, allowing materials to tumble and mix evenly without excessive attrition or dust formation. 3) Discharge of Material: The blended material is discharged through a butterfly valve or outlet port, ensuring easy collection and minimal residue loss. 4) Cleaning & Maintenance: The CIP (Clean-in-Place) system ensures easy cleaning, preventing cross-contamination and enabling quick batch changeovers. Key Components: Octagonal-Shaped Drum: Gentle mixing prevents material degradation. Drive System: Heavy-duty motor ensures smooth rotation at optimal speeds. Safety Guards & Sensors: Enhance operator safety and prevent operational errors. Control Panel (PLC/SCADA): Allows real-time monitoring and process automation. Airtight Inlet & Outlet Ports: Prevent contamination and enable dust-free operation. SS 316/SS 304 Stainless Steel Construction: Corrosion-resistant, polished finish for hygienic compliance. Applications Across Industries: Pharmaceutical Industry: - Tablet & Capsule Formulations: Ensures uniform mixing of APIs and excipients. Granule Blending: Prepares homogeneous mixtures before tablet compression. Dry Powder Mixing: Maintains consistency in medicinal powder formulations. API Industry: - Active Ingredient Blending: Maintains homogeneity of potent APIs. Uniform Distribution of Powdered Ingredients across formulations. Food Industry: - Spice & Seasoning Mixing for consistent flavor profiles. Nutritional Supplements: Protein powders, vitamin blends, and dietary formulations. Flavor Mixing: Ensures even distribution of food additives & enhancers. Dairy Industry: - Milk Powder & Infant Formula Blending for consistent nutritional content. Dairy Additives Mixing in processed cheese, creamers, and yogurt powders. Chemical Industry: - Powdered Chemicals Mixing: Produces homogeneous mixtures for industrial applications. Pigment & Catalyst Blending for colorants, coatings, and catalytic materials. Cosmetics Industry: - Face Powder & Talcum Blending for consistent texture & quality. Fragrance Powder Mixing for perfumed cosmetics & bath products. Key Benefits: Gentle Blending Action: Protects fragile and sensitive materials from breakage. Uniform Mixing: Provides consistent results with batch-to-batch reproducibility. Large Batch Handling: Reduces the number of blending cycles, improving productivity. Low Energy Consumption: Efficient motor system with minimal power requirements. Hygienic & GMP-Compliant: Ensures sterile, contamination-free operation. Minimal Heat Generation: Preserves heat-sensitive ingredients, ideal for pharmaceutical & food applications. Dust-Free Operation: Airtight design prevents material loss & maintains workplace cleanliness. Scalability: Available in pilot-scale, medium, and large production capacities. Easy Cleaning & Maintenance: CIP system ensures quick and residue-free cleaning. Automation Ready: Compatible with PLC/SCADA integration for digital control. Looking for an efficient blending solution for your industry? Contact us today for a customized quote and more information! For More details, please visit: - www.ramashary.com